Machine Model: LKX1250 – Five-Axis Turn and Mill Center
True 5-Axis Integration
Enables simultaneous multi-surface machining with ±0.001° positioning, ideal for gear cavity finishing.
Automatic Workpiece Transfer
Dual-spindle coordination streamlines complex setups and unmanned night shifts in a Tier-1 automotive plant.
High Tool Capacity
With over 60 tools onboard, the system handled diverse part geometries without repeated changeovers.
Case Summary
In Stuttgart, Germany, an automotive gear manufacturer upgraded their core process to Leichman’s LKX1250 Five-Axis Turn and Mill Center. Their key challenge was achieving mirror finishes and micron-level consistency on hardened steel gear blanks used in electric vehicle transmissions. The LKX1250, featuring true 5-axis capability and dual spindles, replaced two separate turning and milling stations. It reduced cycle times by 34% and maintained ±0.001° accuracy during complex undercuts. The automatic tool changer with 60 slots handled both roughing and finishing in a single setup. Engineers praised the built-in vibration control and the machine’s ability to run continuous overnight batches with minimal supervision.
