2024-07-20
If you want to improve production efficiency, tilting machine tools and CNC lathes can become the solution you need. The tilted rack design provides better chip flow and easier access to the workpiece, making it an ideal choice for long axis parts. In addition, the tilted frame provides a more stable structure and uniform cutting force, which may prolong the service life of the frame and tools.
When it comes to inclined CNC lathes, it is important to note that the design of the machine tool is comfortable and ergonomic.
Easy to operate, the machine adopts advanced technology to ensure accuracy and precision.
In addition, the design of the machine tool meets the requirements of different industries, from automobiles to aerospace.
Overall, inclined CNC lathes can provide many advantages for your production needs.
From improving efficiency to precision and accuracy, this machine is a valuable asset for any manufacturing enterprise.
In the following chapters, we will introduce the main components, working parameters, programming and control, as well as maintenance and safety of the machine.
Main survey results
The tilting machine tool CNC lathe improves production efficiency and extends the service life of the machine tool and tools.
The design of this machine meets the requirements of convenience and ergonomics, and advanced technology ensures accuracy and precision.
Understanding basic components, working parameters, programming and control, as well as maintenance and safety, are key to achieving maximum machine efficiency.CNC lathe tilting base
Design principles
An inclined CNC lathe is a type of lathe that has a 45 degree angle. Compared to traditional flat lathes, this design provides greater stability and rigidity.
The inclined frame can better control the particle board as it can easily slide from the frame to the particle board conveyor.
In addition, this design provides better access to artifacts, making them easier to load and unload.
The inclined frame of CNC lathes is usually made of cast iron or steel, and its design should be as sturdy as possible.
In addition, the rack should be as long as possible to handle longer workpieces. There is a cam, a rear cam, and a tool head on the rack, which are adjustable and have high accuracy.
The advantages of a flat bed
The CNC lathes embedded bed has several advantages over traditional flatbed lathes One of the main advantages is improved stability and rigidity.
The 45 degree tilt angle provides greater support for the workpiece, reduces vibration, and improves accuracy. This leads to an improvement in surface treatment quality and precision.
Another advantage of inclined CNC lathes is better control over particle boards. The tilted design of the rack allows the particle board to slide off the rack and enter the particle board conveyor, thereby reducing the risk of particle board jamming and damage.
This also reduces processing time, as the operator does not need to stop the machine to remove the particle board.
Finally, the tilting frame of the CNC lathe provides optimal access to the workpiece.
A 45 degree slope makes the workpiece easier to load and unload, improving the visibility of the machining process.
This makes it easier for operators to monitor the operation of the machine and make necessary adjustments.
Overall, the inclined machine tool CNC lathe is a universal and precise equipment that has many advantages compared to traditional flat machine tools.
Its stable and rigid design, combined with improved chip control and better workpiece access, makes it an ideal choice for a wide range of machining tasks.
Key components
The tilting machine tool CNC lathe consists of several key components that work together to ensure precise and efficient machining.
In this section, we will consider the three main components of a tilting machine tool CNC lathe: spindle, tool tower, and back seat.
Spindle assembly
The spindle node is the heart of the tilting machine tool CNC lathe. It is responsible for the rotation of the workpiece and provides the power required to perform machining operations.
The spindle component consists of a spindle motor, spindle bearings, and spindle frame. The spindle motor provides the power required for spindle rotation, and the spindle bearings provide smooth and accurate rotation.
The spindle is the bond between the spindle and the workpiece, usually containing a chuck or chuck used to fix the workpiece.
Instrument turret
The wheel head is responsible for maintaining and indexing the cutting tools used on the tilting machine tool CNC lathe.
The tool head is usually located at the top of the lathe frame and can hold multiple tools simultaneously.
The wheel head can be manually or automatically indexed, allowing for quick and effective tool replacement during the machining process.
The cutting tools used in inclined CNC lathes can be turning or milling, depending on the type of operation performed.
Tail grooveThe rear cam is an important component of the tilting machine tool CNC lathe, providing axial support for long cylindrical workpieces.
It is usually located at the opposite end of the lathe base and spindle components, and can move along the base to handle workpieces of different lengths.
There is a spring in the trunk that can pop out or move backwards to apply pressure to the workpiece and remain in place during the machining process.
The back can also be used to drill holes on workpieces, as it can be equipped with a drill bit or a movable center.
In summary, the tilting machine tool CNC lathe consists of several key components that work together to ensure machining accuracy and efficiency.
The spindle component, tool tower, and back seat are the three main components of the tilting machine tool CNC lathe, playing an important role in the machining process.
Operation parameters
The tilting machine tool CNC lathe requires certain working parameters to ensure optimal performance. The following are the three most important parameters to consider:
Speed control
The rotational speed of the CNC lathe spindle is the most important factor determining the quality of the finished product.
The spindle speed should be adjusted according to the required materials, workpiece size, and surface cleanliness.
Excessive spindle speed can cause rapid tool wear, while too low speed can lead to poor surface treatment.
Serve rate
The feed rate is the speed at which the tool moves on the workpiece. Feed is also an important factor affecting the quality of finished products.
The feeding speed should be determined based on the size of the workpiece and the required surface cleanliness. High speed feed may cause tool failure, while low feed may lead to poor surface treatment.
Processing accuracy
The machining accuracy of CNC lathes depends on several factors such as lathe stiffness, tool accuracy, and control system accuracy. The operator must ensure that the machine is calibrated and maintained correctly to achieve the required accuracy.
In summary, in order to ensure the optimal operation of the tilting machine tool CNC lathe, it is necessary to adjust the vehicle speed, feed rate, and machining accuracy correctly. By following these parameters, you will be able to ensure that your CNC lathe stably produces high-quality finished products.
Plan preparation and management
When it comes to programming and control of CNC lathe tilting machine tools, there are several important aspects to remember.
This includes G code basics, CAM integration, and control systems.G-code basics
G-code, also known as RS-274, is a programming language used for controlling CNC machine tools. It is a standardized language used for various machines and industries.
G-code is necessary for programming inclined CNC lathes, as it allows you to set tool paths, spindle speeds, and feed rates.
The most common G-code commands you need to know include:
G00: Quick positioning
G01: Linear interpolation
G02/G03 circular interpolation
G04: Dwell
G20/G21: inches/metric units
G28/G30: Return to home position
M03/M04/M05: Spindle on/off
CAM Integration
Automatic Manufacturing Software (CAM) is used to generate G code based on CAD models. CAM software allows you to create complex tool paths and optimize cutting conditions.
The most popular CNC tilting lathe CAM software includes MasterCAM, Fusion 360, and SolidCAM.
When integrating CAM software with inclined CNC lathes, it is necessary to ensure that the software is compatible with your machine. It is also necessary to ensure that CAM software generates G-codes that are compatible with the machine tool controller.
Control system
The control system is the "brain" of your tilting machine tool CNC lathe. She is responsible for interpreting the G code and controlling the movement of the machine tool.
There are different types of control systems, including open and closed loop systems.
Open systems have lower costs but lower accuracy because they lack feedback mechanisms. On the contrary, closed-loop systems use feedback mechanisms to ensure accuracy, but at a higher cost.
When choosing a CNC lathe tilt control system, consideration must be given to budget, accuracy requirements, and the complexity of machining operations.
Service and Security
Regular maintenance schedule
To ensure the smooth operation of the CNC lathe tilting machine, regular maintenance is necessary. The following is the main maintenance schedule you should follow:
Maintenance tasks | Frequency |
---|---|
Cleaning the machine | Every day |
Check lubrication level | Every day |
Check the coolant level | Every day |
Check the belt and pulley | Weekly |
Check electrical connections | Weekly |
Check the track cover | Monthly |
Check if the tool holder is worn. | Monthly |
Replacing filters | Quarterly |
Replace hydraulic oil | Annually |
Replacing wiper blades | Annually |
Security protocol
If appropriate safety regulations are not followed, the use of CNC lathe tilting machines may be dangerous. Here are some safety tips to remember:
Always use appropriate personal protective equipment, including eyes, ears, and gloves.
Ensure that the machine is properly grounded.
When the machine is running, do not remove the protective cover and guardrail.
Ensure that the workspace is clean and free from clutter.
Never leave the car unattended while in operation.
Always follow the locking/towing procedure before performing any maintenance or repair.
Troubleshooting
Even with regular maintenance, the tilting machine of CNC lathes can still encounter problems. Here are some common problems and solutions:
Poor surface treatment: Check the wear of the cutting tools and replace them if necessary. Ensure that the workpiece is fixed correctly and use the correct cutting parameters.
Excessive tool wear: Check cutting parameters and adjust if necessary. Ensure that the cutting tools are lubricated correctly.
Machine vibration: Check for loose bolts or damaged components. Ensure that the machine is aligned correctly.
Electrical issue: Check the electrical connections to ensure they are properly tightened. If the problem persists, please contact a qualified electrician.
By adhering to these maintenance and safety rules, you will be able to ensure the durability and safe operation of the CNC lathe tilting frame.
Contact Us at Any Time